Modern complex mechanical systems have evolved to a point of incredible complexity. Many now operate with significant assistance from automated response functions, and some operate without human operators at all. These increasingly complex systems have also become more expensive and more ambitions in mission, bringing about higher risk to both...
A methodology for improving quality and reducing life cycle
costs of mechanical systems is described. The principal concept is
that a system can be designed, in the conceptual stages, to be easier to
diagnose for failures. To perform this, functional decomposition and
form to function mapping are utilized both as...
This thesis is the summation of two publications with the motivation to move reliability analysis earlier in the design process. Current analyses aim to improve reliability after components have been selected. Moving specific analyses earlier in the design process reduces the cost to the designer. These early design analyses provide...
For safety critical complex systems, reliability and risk analysis are important design steps. Implementing these analyzes early in the design stage can reduce costs associated with redesign and provide important information on design viability. In the past several years, various research methods have been presented in the design community to...
The increasing level of complexity in systems creates a growing challenge
for engineers to design safe and reliable systems. The growing complexity can
lead to possible moments when situations occur that were unanticipated or were
not known that they could occur by designers and leave the system in an
undesirable...
Consideration of diagnosability in product design promises to increase product
quality by reducing maintenance time without increasing cost or decreasing reliability.
Methods for investigating the diagnosability of mechanical and electro-mechanical
systems are described and are applied to the Bleed Air Control System (BACS) on the
Boeing 747-400. The BACS is...
An open area of research in complex systems is to move reliability and failure assessments earlier in the engineering design process. When compared to later design, early decisions are cost effective and have a large impact on the system. Standard methods are limited by the availability of data and often...
Induction motors are considered to be the work horse in all types of today's industries. In all mechanical applications, using an induction motor is considered to be the preferable, if not the optimum selection. Their failures, on the other hand, cause an interruption equal to their volume of dependency in...
Monitoring, diagnosis and prediction of failures play key roles in automatic supervision of machine tools. They have received much attention because of the potential for reduced maintenance expenses, down time, and an increase in the equipment utilization level. At present, signal analysis techniques are predominantly used. But methods involving system...
Preventative motor fault detection is of prime importance for modern plant management. During research into rotor faults, performed at the Motor Systems Resource Facility (MSRF), an optimized rotor fault detection and classification method was proposed. In critical process applications, the suggested method would provide the foundation for continually monitoring a...