This paper discusses the fundamentals of a novel hybrid method to synthesize oxide dispersion strengthened (ODS) 304 L stainless steel (SS) alloy using a modified laser powder bed fusion (LPBF) machine. Previously, ODS metal matrix composites have been produced by LPBF via ball-milling, which is expensive to scale. Here, we selectively...
Oxide dispersion strengthened (ODS) alloys exhibit superior mechanical properties due to the presence of nano-sized thermally stable oxide particles. However, manufacturing of ODS alloys is very complex and composed of numerous time consuming steps such as mechanical alloying, which is one of the main barriers toward the widespread application of...
The role of volumetric energy density on the microstructural evolution, texture and mechanical properties of 304L stainless steel parts additively manufactured via selective laser melting process is investigated. 304L is chosen because it is a potential candidate to be used as a matrix in a metal matrix composite with nanoparticles...
Bubble nucleation control, growth and departure dynamics is important in understanding boiling phenomena and enhancing nucleate boiling heat transfer performance. We report a novel bi-functional heterogeneous surface structure that is capable of tuning bubble nucleation, growth and departure dynamics. For the fabrication of the surface, hydrophobic polymer dot arrays are...
A continuous flow sonochemical reactor was developed capable of producing metastable cadmium sulfide (CdS) nanoplatelets with thicknesses at or below 10 nm. The continuous flow sonochemical reactor included the passive in-line micromixing of reagents prior to sonochemical reaction. Synthesis results were compared with those from reactors involving batch conventional heating...
ZnO nanofilms with four distinctly different morphologies were fabricated by adjusting physical parameters including the flow rate of the solution and rpm of the rotating disk in the continuous flow mircroreactor system while keeping the same chemical precursors, precursor solution concentration, and reaction temperature. Controlled reactive species including colloidal ZnO...
Copper sulfides (CuxS) are compound semiconductor materials that exhibit considerable variations of optical and electrical properties. Copper sulfide thin films can be used in many applications, such as solar control coatings, solar cells, photothermal conversion of solar energy, electroconductive coatings, and microwave shielding coatings. In this paper, chemical bath deposition...
Assembly of nanocrystals is considered one of the most promising approaches to design nano-, microstructures, and complex mesoscopic architectures. A variety of strategies to induce nanocrystal assembly have been reported, including directed assembly methods that apply external forces to fabricate assembled structures. In this study ZnO nanocrystals were synthesized in...
Continuous microreactor-assisted solution deposition is demonstrated for the deposition
of CdS thin films on fluorine-doped tin oxide (FTO) coated glass. The continuous flow
system consists of a microscale T-junction micromixer with the co-axial water circulation
heat exchanger to control the reacting chemical flux and optimize the heterogeneous surface
reaction. Dense,...
A novel table-top, microreactor-assisted nanomaterial deposition (MAND™) process, which combines the merits of microreaction technology with solution-phase nanomaterial synthesis and film deposition, was used to grow a nanostructured ZnO anti-reflective coating on a textured silicon substrate from aqueous solution. The subwavelength, anti-reflective nanostructures mimicked the structure and performance of the...