Manufacturing process design (MPD) represents a design-oriented approach to manufacturing engineering. In this dissertation, Haynes 230 (H230), a solid solution-strengthened Ni-based superalloy, was chosen to meet the material requirements of a microchannel solar receiver (MSR) needed to increase the efficiency and reduce the cost of solar thermal power generation. An...
Transient liquid-phase diffusion brazing is used in precision, hermetic joining applications as a replacement for diffusion bonding to reduce cycle times, reduce bonding pressure and improve yields. Studies showed that the interlayer used in diffusion brazing can be detrimental due to the use of melting point depressants (MPDs). The goal...
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Brian K. Paul
Transient liquid-phase diffusion brazing is used in precision, hermetic
High temperature microchannel heat recuperators (HTμRs) offer an efficient means of improving reactor process thermal efficiency by offering smaller form factors due to increased heat transfer surface area density and volumetric heat transfer rate over traditional heat exchanger designs. To date, HTμRs face cost and reliability challenges. In this work,...
The miniaturization of Microtechnology-based Energy, Chemical and Biological Systems (MECS) is made possible by the use of high aspect ratio microchannel arrays to increase the surface-area-to-volume ratio of the flow conduits within the devices, resulting in an improvement in the heat and mass transfer performance of the devices. However, advantages...
A new adhesive bonding method is introduced for microlamination architectures, for producing low-temperature microchannel arrays in a wide variety of metals. Sheet metal embossing and chemical etching processes have been used to produce sealing bosses and flow features, resulting in approximately 50% fewer laminae over traditional methods. These lamina designs...
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Brian K. Paul
A new adhesive bonding method is introduced for microlamination architectures
The miniaturization of energy, chemical and biological systems for distributed and portable applications, known as process intensification, is realized by the enhancement in heat and mass transfer performance within high surface-to-volume ratio microchannels. Fabrication of devices for process intensification is achieved in part by microlamination techniques. These techniques consist of...
Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis...
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Brian K. Paul
Microchannel process technology (MPT) offers several advantages to the field
In the second chapter, a foam-core meniscus coating process was developed for retrofitting 100 nm-scale sol-gel anti-reflective coatings onto in-field solar panels through the deposition, evaporation, and curing of wet films.Advantages of this technique include the means to control fluid flow relative to substrate motion and the ability to conform...
Micro Energy and Chemical Systems (MECS) devices enable at least two
areas of benefit due to the accelerated heat and mass transfer that can be
accomplished in microchannels. First, MECS devices enable process
intensification; the ability to reduce the volume of space needed to implement
systems of thermal and chemical...
Conservation is, among other things, the expression of a relationship between humans and nonhuman nature. This relationship can be described empirically using the methods of social science, but it can also be prescribed in the form of philosophical arguments. Scholars in the field of environmental ethics have discussed and debated...