As the negative impacts of a fossil fueled electricity market are becoming more prevalent and destructive, the necessity for alternative energy techniques increases as well. However, before commercial implementation is underway, these alternatives must be assessed from three important perspectives: environmentally, economically, and socially, which are known as the three...
Powder Metallurgy Hot Isostatic Pressing (PM-HIP) is a widely recognized powder metallurgy manufacturing process to produce near-net-shape and net-shape components. During general PM-HIP processes the metal powders are filled within a capsule (die), heated and loaded with high pressure simultaneously, and solidified to form the final product. Due to the...
Creating schedules for the job shop manufacturing system is an extremely difficult task. Although researchers have devoted a lot of attention to generating optimal solutions, these solutions are static, thus they do not update as random events occur that disrupt the system. As smart manufacturing has grown, researchers have been...
Improving the quality of the medical system has always been of great importance but has not always made the largest advances. A significant percentage of medical errors are due to wrong, missed, or delayed medical diagnosis. Diagnostic errors are among the most preventable categories of medical errors, but when an...
A new material system was developed for fabricating the combustion engine of an unmanned aerial vehicle. The material system consisted of a mixture of nanoscale and microscale particles of silicon nitride. Magnesia and yttria were used as sintering additives. The powders were mixed with a paraffin binder system. The binder-powder...
A significant barrier to the diffusion bonding of large (i.e. 600 mm) microchannel devices is the large capital investment required to setup production. This large capital investment extends from long heating and cooling cycles leading to poor production
capacities. Empirical studies in industry have shown that cooling rate is limited...
The marked increase in surface-to-volume ratio associated with microscale devices for hemodialysis leads to problems with hemocompatibility and blood flow distribution that are more challenging to manage than those encountered at the conventional scale. In this work, stable surface modifications with pendant polyethylene oxide (PEO) chains were produced on polycarbonate...
Poor material utilization is inherent to conventional manufacturing processes, leading to high material waste and machining times. Additive manufacturing processes attempt to solve this issue by allowing production of near-net shapes, but the processes may be too expensive or infeasible. By leveraging both processes in a single part, the waste...
The goal of this paper is to evaluate how synthetic lubricants perform in an enclosed gearbox application when compared with a proven mineral oil. This is in an effort to improve gearbox efficiency with the desired effect of lower emissions from of improved energy output from power generation. Four liquid...
Heating, ventilation, and air conditioning systems represent nearly half of building energy usage in the United States. Recent building regulations requiring increased air turnover within buildings will result in even greater air conditioning usage. To alleviate these concerns, membrane-based heat-and-moisture exchangers known as energy recovery ventilators have been developed to...
Recent advancements in joining operations and additive manufacturing now allow complex metal parts to be built up from raw materials, as opposed to being machined down from solid blocks. This not only opens up the design space, but also allows for much more efficient manufacturing. By decomposing a complex part...
Almost 600,000 people in the United States were treated for End Stage Renal Disease in 2010. A majority of those people received hemodialysis from central medical facilities. It has been reported a better treatment option for these patients would be realized if the patients had more frequent hemodialysis treatments. A...
To improve the performance of solid oxide fuel cells, a secondary power cycle can be driven by the recuperation of exhaust gas heat. Microchannel recuperators are attractive for waste heat recuperation due to compact form factors which also minimize the mass of the expensive superalloys required. This paper introduces a...
Microchannel process technology (MPT) components are chemical unit operations which exploit highly-parallel arrays of microchannels to process large fluid volumes for portable and distributed applications. Microchannel heat exchangers (MCHXs) have demonstrated 3 to 5 times higher heat fluxes when compared to conventional heat exchangers resulting in proportionate reductions in size...
Helical anchors are a type of deep foundation element that can be installed quickly in almost any location and can accept the immediate application of operational loads. The use of helical anchors has expanded in recent decades from its established application in the power transmission industry to more traditional civil...
Microchannel arrays are being developed across a wide spectrum of microfluidic applications including blood processing, fuel cells and thermal management among many others. Typical arrays are based on a flat laminated architecture produced in a vacuum hot press (VHP) through solid-state diffusion bonding. Due to the cylindrical nature of certain...
Since the Industrial Revolution, automated systems have increasingly become a part of everyday life. Automated systems range in scale and scope from simple assists to complete robotic replacements. Inexpensive integrated circuits, sensors and microprocessors have allowed automated systems to become smaller, cheaper and more prevalent. Identifying appropriate opportunities for automation,...
The catalyst support effect on NiMoS of bio-hydrogenated diesel production was investigated via density functional theory. The activity, stability and selectivity of catalyst on three widely used catalyst supports (Al2O3, TiO2 and SiO2) were studied and compared.
Catalyst-support interaction and Brønsted acidity strength of different catalyst supports were characterized, which...
Single Point Incremental Forming (SPIF) is a forming process in which a fully clamped sheet is formed by a hemispherical ended tool that moves along a predefined 3D toolpath. The sheet is formed in a series of local deformations to reach its desired shape. Double Sided Incremental Forming (DSIF) includes...
Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis...
Post-Consumer Recycled (PCR) resin grades have been successfully incorporated into plastic ink supply cartridges, with 80% of cartridge products containing 45% to 70% recycled polyethylene terephthalate (rPET). With this tremendously successful experience, incorporation of recycled polypropylene (rPP) into Injection Stretch Blow Molding (ISBM) bottles has been attempted to increase sustainability...
Whey is co-product of cheese production and is produced at 9:1 whey to cheese ratio. Whey is broadly classified into two types, sweet and acid whey. Large cheese manufacturers have developed whey processing techniques to convert sweet whey into value added products such as protein powders and emulsifiers. Acid whey...
The fuzzy front end of engineering design can present a difficult challenge, and as such, recent engineering design research has focused on guiding and influencing the way a designer ideates. Early ideation can be especially difficult when attempting to integrate specific design objectives in product design, called Design for X...
Over 54 million people report having disabilities in the United States. In addition, there are 40.3 million people 65 years and older living in America. As the population continues to live longer and problems with obesity continue to increase, the number of people with limited capabilities will escalate as well....
Small organizations may face several management challenges, such as developing non-centralized management structures, knowledge retention in rapid turnover environments, complex operations, and diverse stakeholder requirements. Many methodologies exist to address such management challenges, including viable system model, knowledge management, and Toyota production system, or lean manufacturing. Each of these methodologies...
Aerogels are interesting material systems with outstanding properties such as low density, high surface area, and low thermal conductivity. They can be used for a variety of applications, such as solar cells, sensors, or catalysts. Additionally they provide a unique model system to study the properties of small particles. Cellulose...
Future engineers need to be competitive in today's expanding global industries. They must have capabilities beyond standard engineering practice. In an attempt to develop students capable of working in a globally distributed design and manufacturing environment, Oregon State University (OSU) and Duale Hochschule Baden-Württemberg Ravensburg (DHBW) have developed a senior...
Permanent magnet synchronous machines (PMSMs) are widely used in electric vehicles and hybrid electric vehicles to propel the wheels. Various control strategies have been developed for PMSM drive systems to achieve both high efficiency and safe operation. In a PMSM drive system, generally the high voltage battery and the power...
The objective of this research is to support DfX considerations in the early phases of design, particularly Design for the Environment. In order to include DfX considerations, especially early in the design process, there needs to be access to knowledge and information that is usually only applicable further downstream in...
As CAD tools become more sophisticated, engineers are able to more easily create complex part geometries with minimal mass given strength and stiffness requirements. However, these complex part geometries can be difficult to subtractively manufacture, which consequently increases manufacturing cost and production time. This thesis presents a method independent of...
The total manufacturing cost for a part is determined by its process plan, and the total cost includes both processing and material handling costs. This research examines the cost impact of assuming an arbitrary layout when evaluating alternative process plans for production in a new facility. A designed experiment was...
Several hardware-based security improvements to Near Field Communication (NFC) and Radio-Frequency Identification (RFID) systems are developed and presented. The improvements are intended to be used in conjunction with software encryption to ensure robust security. Two main implementations for a more secure NFC or RFID system are presented: a jamming system,...
Using repositories to store product design information can provide additional and extensive design knowledge to the global design community. Using repository data in the design of new products can be especially impactful for DfX design objectives, such as product sustainability, about which many engineering designers have limited knowledge. Furthermore, repositories...
In this research, a bi-criteria batching and scheduling problem is investigated in hybrid flow shop environments, where unrelated-parallel machines are run simultaneously with different capacities and eligibilities in processing, in some stages. The objective is to simultaneously minimize a linear combination of the total weighted completion time and total weighted...
In this research, a bi-criteria batching and scheduling problem is investigated in hybrid flow shop environments, where unrelated-parallel machines are run simultaneously with different capacities and eligibilities in processing, in some stages. The objective is to simultaneously minimize a linear combination of the total weighted completion time and total weighted...
Sustainable product design is becoming an important component of the development of consumer products. Currently there are limited design resources to aid in the creation of environmentally sustainable products. The purpose of this research is to theorize a new method for integrating sustainable design knowledge into the early design phase...
Location theory is a well-established and active research area. The main objective in location theory is to find the best locations for facilities to meet supply and demand constraints and minimize total cost. The median problem (also known as the 1-median problem) is a special case in location analysis that...
Small business energy analysts often specialize in one aspect of the business. This specialized focus is done by necessity due to scarcity of resources and to maintain a proprietary market niche. However, this specialized focus results in a growth inhibitor due to their lack of ability to address all the...
To address aggressive global competition, retain customers and increase revenue, firms are required to pursue New Product Development (NPD) projects. Ventures of this nature are risky and fail often. Numerous factors influence the survival of a project. In this research, 16 factors have been identified and selected as indicators of...
Infrastructure systems are a critical component supporting today's modern society. From
power grids to traffic networks, we rely on these systems to perform as intended, despite
the various sources of uncertainty present in their operation. Designing for system
robustness can help mitigate the impact of failures caused by unexpected events....
The objective of this project is to demonstrate the feasibility fiber-reinforced turbine components through a design and manufacturing study. The motivation for using composites is to reduce weight and simplify manufacturing especially at high production volumes. In addition, natural fiber composites are implemented for applicable components to reduce environmental impact....
An open area of research in complex systems is to move reliability and failure assessments earlier in the engineering design process. When compared to later design, early decisions are cost effective and have a large impact on the system. Standard methods are limited by the availability of data and often...
This dissertation addresses a hybrid-flow shop scheduling problem with dual resource constraints in a supply chain. Most of the traditional scheduling problems deal with machine as the only resource. However, other resources such as labor is not only required for processing jobs but are often constrained. Considering the second resource...
Hydrogen has been shown to be a promising replacement for fossil fuels for use in light duty vehicles because it is a clean, renewable and plentiful resource with a high gravimetric energy density. However, in order to obtain an acceptable volumetric energy density, densification of the hydrogen is required. Adsorptive...
This paper combines two research publications working toward the development of an integrated framework for commercial sustainable building design. Current methodologies utilize a traditional architectural top-down approach to sustainable building design practices that consumes financial and temporal resources early in the design process. By identifying the array mechanical subsystems required...
Cellular manufacturing, which is also referred to as group technology among researchers, has primarily been used as a means to increase productivity, efficiency and flexibility. Under group technology, similar jobs, which have similar shape, material, and processing operations are assigned to the same group. Moreover, dissimilar machines are assigned to...
A number of computational tools now exist to aid in developing conceptual solutions based on a functional description of a design problem. A key limitation of these tools is the way results are organized for presentation to the user. In general, results are an undifferentiated mass of potential solutions. Analysis...
A flexible flowshop, comprised of one or more stages having unrelated parallel machines, is investigated in this research. Unrelated parallel machines can perform the same function but have different capacity or capability. Since this problem is motivated by industry research, dynamic job release times and dynamic machine availability times have...
Training is a key business process used to increase the skills and knowledge of employees in an effort to improve overall performance. Evaluation of the effectiveness and efficiency of training processes is necessary to ensure time, money, and resources are used to provide the most benefit possible. This investigation is...
This research studied the relationship between three input variables and outcomes related to the use of quality circles (QCC) in a Chinese manufacturing company. After a thorough review of the literature, three managerial input variables were identified, including goal clarity, goal difficulty, and management support. Five outcomes were measured, including...
Photovoltaic (PV) cells have long been an attractive alternative for the consumption of fossil fuels but current manufacturing practices suffer from poor energy efficiency, large carbon footprints, low material utilization, high processing temperatures and high solvent usage. A critical step in PV production is the deposition of CdS as a...
Novel fluidic devices that utilize an array of microchannels to achieve their designed purpose are discussed. Examples of devices include: fuel reforming using Microreactors, chip cooling using microchannel heat sinks, and microchannel devices used for biological applications. The devices that have directly contributed to this research include: a microchannel water...
Exergy relates to thermodynamic value or usefulness in the universe. In this dissertation, three methods in the realm of "process intensification" are explored to reduce exergy destruction by equipment and processes that are used to convert and upgrade methane. Thermodynamic efficiency of a virtual heat exchanger is improved with a...
In recent years, the research community's interest in fully integrated mm-Wave wireless communication systems has increased significantly. With the standards for 5G NR now in place, the focus has shifted to actual deployment. Mm-Wave systems provide wider bandwidths, higher capacity, and lower latency than existing systems such as 4G. Higher...
Modern product design drives the boundaries of innovation by encompassing complex Design-for-X objectives, and the inclusion of multidimensional stakeholders. This growing complexity in product design has left design teams unequipped, as classical design theory is bounded by designer experience, expertise, and cognition. One novel approach to tackling product complexity is...
Novel graphite intercalation compounds (GICs) and associated chemistry have been explored, specifically: (1) containing alkyl- substituted imidazolium cations; (2) a series containing alkaline earth metal (Mg, Ca, Sr, Ba) cations with ethylenediamine (en) co-intercalates; (3) showing reversible intragallery M-M bonding and (4) via electrochemical intercalation of Mg cations with potential...
Work occupies a considerable amount of time in most peoples’ lives and can be a source of great pleasure or a source of pain. To enhance peoples’ experience at work, we must first understand how to measure and improve the design of work. This research sought to do just that,...
The United States generates over 70 million tonnes of wood waste annually, with over 27 million tonnes still available for recovery. Current recycling rates for wood waste are in the range of 10% to 15%, which is much lower than other common building materials and indicative of an underutilized resource....
Manufacturing process design (MPD) represents a design-oriented approach to manufacturing engineering. In this dissertation, Haynes 230 (H230), a solid solution-strengthened Ni-based superalloy, was chosen to meet the material requirements of a microchannel solar receiver (MSR) needed to increase the efficiency and reduce the cost of solar thermal power generation. An...
Anchoring systems are used to hold floating offshore devices (e.g., energy devices, oil platforms) to keep them on their stations. Anchors are embedded into the seabed soils. In some cases, the interface shear between anchor and seabed soils together with anchor self-weight provide the holding capacity of the anchoring systems....
Organizations are constantly looking for innovative strategies to face more stringent competitive environments and the ever increasing market globalization. An alternative these organizations can pursue to respond to these challenges is to optimize their supply chain network (SCN). Important considerations when optimizing a SCN involve determining locations for plants and...
Fossil fuels have been the main source of energy for a long period but due to growing concerns over climate change, oil depletion and energy security, the development of renewable sources of energy such as biofuels have been flourishing over the past few decades. Despite the fact that biofuels are...
Atmospheric pressure plasma is non-thermal at millimeter to micrometer separations. It represents an alternative low exergy initiator of many chemical reactions. In many instances heat, light or sound are not efficient providers of the necessary energy to overcome chemical activation barriers. The focus of this research is applying dc nonthermal...
The application of lean to new product development (NPD) processes has been claimed to generate positive impact on NPD performance. There are very few empirical studies, however, on how organizations should apply lean practices or on the exact nature of the impact of lean on NPD performance. To further understand...
This research considers a combinatorial optimization scheduling problem in the assembly of printed circuit boards (PCBs) in electronic manufacturing. For the first time in this research, the preparation process, which is typically called kitting operation, is paid attention to and is performed along with the assembly operation, described in this...
Advances of colloidal nanomaterials for societal benefit have been hampered by the high cost and low quality of nanoparticles (NPs). The production of high quality nanoparticles within colloidal suspension has two related concerns; (1) current high production rates methods of synthesizing nanoparticles result in a larger range of particle size,...
This research is an effort to explore the nature of good work, a concept that describes work that is beneficial to the physical, psychological, and social dimensions of its stakeholders, including and especially the worker. This effort is divided into four distinct parts. First, the construct of good work is...
In this research, a bi-criteria group scheduling problem is investigated in hybrid flow shop (HFS) environments, where the parallel machines in each stage are unrelated, meaning not identical. The objective of the problem is to minimize a linear combination of the total weighted completion times as a means of complying...
In this work, continuous synthesis routes for binary nanoparticles using advantages of microchannel mixing (low diffusion distances and higher mass transfer) and fast heating rates provided by ultrasound induced heating are investigated. In addition, the application of silica nanoparticles in anti-reflective coatings on glass and understanding the structure property-performance correlation...
Copper sulfides (Cu[subscript x]S) are compound semiconductor materials that exhibit considerable optical and electrical properties varying significantly as a function of the composition. Copper sulfide thin films can be used in many applications, such as solar control coatings, solar cells, photothermal conversion of solar energy, electroconductive coatings, and microwave shielding...
A new adhesive bonding method is introduced for microlamination architectures, for producing low-temperature microchannel arrays in a wide variety of metals. Sheet metal embossing and chemical etching processes have been used to produce sealing bosses and flow features, resulting in approximately 50% fewer laminae over traditional methods. These lamina designs...
Silicon carbide (SiC) and aluminum nitride (AlN) exhibit a combination of thermal and mechanical properties that are relevant to applications in electronics, aerospace, defense and automotive industries. However, the successful translation of these properties into final applications lies in the net-shaping of these ceramics into fully dense microstructures. Increasing the...
Transient liquid-phase diffusion brazing is used in precision, hermetic joining applications as a replacement for diffusion bonding to reduce cycle times, reduce bonding pressure and improve yields. Studies showed that the interlayer used in diffusion brazing can be detrimental due to the use of melting point depressants (MPDs). The goal...
This thesis is the result of two research publications, which together form a framework for the evaluation of product innovativeness with potential future applications to early design. Innovation is a challenging concept to quantify. Experts seemingly have a grasp of what innovation is when they see it, however this evaluation...
Critical success factors (CSFs) are those things that must be done correctly for a project to be successful; however, CSFs are not sufficient by themselves to guarantee success. CSFs, as identified in the literature, vary from study to study. In addition, previous studies have not typically included contextual details for...
The hypotheses of this study stated the following:
Interaction with the computer game will significantly
increase the class means in: (1) mathematical
achievement, (2) attitudes toward mathematics, and (3)
graphing ability in high school advanced algebra.
ALGEBRA ARCADE is a computerized simulation game
played on a coordinate grid. One can...
The purpose of this study was to determine the effects
of providing behavioral objectives prior to instruction on
the achievement of students in a one-semester college
general chemistry course and to determine the effect of
providing behavioral objectives of selected chemistry
experiments in the acquisition of achievement associated
with laboratory...
This study was undertaken to analyze the opinions of
elementary school teachers in Korea about actual and desired
levels of computer education and the sources of computer
anxiety, with the object of developing guidelines for
a teacher training program. A survey instrument was developed
and tested to provide basic sample...