As the negative impacts of a fossil fueled electricity market are becoming more prevalent and destructive, the necessity for alternative energy techniques increases as well. However, before commercial implementation is underway, these alternatives must be assessed from three important perspectives: environmentally, economically, and socially, which are known as the three...
Powder Metallurgy Hot Isostatic Pressing (PM-HIP) is a widely recognized powder metallurgy manufacturing process to produce near-net-shape and net-shape components. During general PM-HIP processes the metal powders are filled within a capsule (die), heated and loaded with high pressure simultaneously, and solidified to form the final product. Due to the...
Creating schedules for the job shop manufacturing system is an extremely difficult task. Although researchers have devoted a lot of attention to generating optimal solutions, these solutions are static, thus they do not update as random events occur that disrupt the system. As smart manufacturing has grown, researchers have been...
Improving the quality of the medical system has always been of great importance but has not always made the largest advances. A significant percentage of medical errors are due to wrong, missed, or delayed medical diagnosis. Diagnostic errors are among the most preventable categories of medical errors, but when an...
A new material system was developed for fabricating the combustion engine of an unmanned aerial vehicle. The material system consisted of a mixture of nanoscale and microscale particles of silicon nitride. Magnesia and yttria were used as sintering additives. The powders were mixed with a paraffin binder system. The binder-powder...
A significant barrier to the diffusion bonding of large (i.e. 600 mm) microchannel devices is the large capital investment required to setup production. This large capital investment extends from long heating and cooling cycles leading to poor production
capacities. Empirical studies in industry have shown that cooling rate is limited...
The marked increase in surface-to-volume ratio associated with microscale devices for hemodialysis leads to problems with hemocompatibility and blood flow distribution that are more challenging to manage than those encountered at the conventional scale. In this work, stable surface modifications with pendant polyethylene oxide (PEO) chains were produced on polycarbonate...
Poor material utilization is inherent to conventional manufacturing processes, leading to high material waste and machining times. Additive manufacturing processes attempt to solve this issue by allowing production of near-net shapes, but the processes may be too expensive or infeasible. By leveraging both processes in a single part, the waste...
The goal of this paper is to evaluate how synthetic lubricants perform in an enclosed gearbox application when compared with a proven mineral oil. This is in an effort to improve gearbox efficiency with the desired effect of lower emissions from of improved energy output from power generation. Four liquid...
Heating, ventilation, and air conditioning systems represent nearly half of building energy usage in the United States. Recent building regulations requiring increased air turnover within buildings will result in even greater air conditioning usage. To alleviate these concerns, membrane-based heat-and-moisture exchangers known as energy recovery ventilators have been developed to...
Recent advancements in joining operations and additive manufacturing now allow complex metal parts to be built up from raw materials, as opposed to being machined down from solid blocks. This not only opens up the design space, but also allows for much more efficient manufacturing. By decomposing a complex part...
Almost 600,000 people in the United States were treated for End Stage Renal Disease in 2010. A majority of those people received hemodialysis from central medical facilities. It has been reported a better treatment option for these patients would be realized if the patients had more frequent hemodialysis treatments. A...
To improve the performance of solid oxide fuel cells, a secondary power cycle can be driven by the recuperation of exhaust gas heat. Microchannel recuperators are attractive for waste heat recuperation due to compact form factors which also minimize the mass of the expensive superalloys required. This paper introduces a...
Microchannel process technology (MPT) components are chemical unit operations which exploit highly-parallel arrays of microchannels to process large fluid volumes for portable and distributed applications. Microchannel heat exchangers (MCHXs) have demonstrated 3 to 5 times higher heat fluxes when compared to conventional heat exchangers resulting in proportionate reductions in size...
Helical anchors are a type of deep foundation element that can be installed quickly in almost any location and can accept the immediate application of operational loads. The use of helical anchors has expanded in recent decades from its established application in the power transmission industry to more traditional civil...
Microchannel arrays are being developed across a wide spectrum of microfluidic applications including blood processing, fuel cells and thermal management among many others. Typical arrays are based on a flat laminated architecture produced in a vacuum hot press (VHP) through solid-state diffusion bonding. Due to the cylindrical nature of certain...
Since the Industrial Revolution, automated systems have increasingly become a part of everyday life. Automated systems range in scale and scope from simple assists to complete robotic replacements. Inexpensive integrated circuits, sensors and microprocessors have allowed automated systems to become smaller, cheaper and more prevalent. Identifying appropriate opportunities for automation,...
The catalyst support effect on NiMoS of bio-hydrogenated diesel production was investigated via density functional theory. The activity, stability and selectivity of catalyst on three widely used catalyst supports (Al2O3, TiO2 and SiO2) were studied and compared.
Catalyst-support interaction and Brønsted acidity strength of different catalyst supports were characterized, which...
Single Point Incremental Forming (SPIF) is a forming process in which a fully clamped sheet is formed by a hemispherical ended tool that moves along a predefined 3D toolpath. The sheet is formed in a series of local deformations to reach its desired shape. Double Sided Incremental Forming (DSIF) includes...
Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis...