Manufacturing exists as a stronghold for continuous growth and development of economies, a trend that is likely to continue as the demand for commodities and products grow. Manufacturing drives innovation and productivity in developed nations, as well as promoting economic stability and development in developing nations. However, manufacturing activities pose...
This thesis outlines the development of new elastomeric materials and manufacturing processes for soft robotics. Specifically, this work describes the development of custom material formulations for use in additive manufacturing, additive manufacturing processing techniques for silicone elastomers, and multi-component additive manufacturing techniques. Material synthesis and processing is a gap in...
Additive manufacturing (AM) is a relatively new manufacturing technique that can create high complexity parts out of many materials in low volume. The fused filament fabrication (FFF) is the lowest cost AM process and is capable of producing only thermoplastic components. Powder injection molding (PIM) is a high volume low...
With the increased demand for high-quality products, reliable and robust process monitoring has become a key capability for modern manufacturing systems. Through sensors installed in the machinery, the real-time information was measured to assess the state of the processes. The measured data can be used to infer the mechanical, material,...
Electrodeposition is a versatile polymer deposition technique to create nano-microscale materials using an electrical field generated from a charged droplet of solution and a grounded collector. Electrospinning or electrospraying can occur during electrodeposition, leading to the creation of nanofibers or bead-like materials depending on the process parameters. Photopolymerization of the...
The recyclability of 316L stainless steel powder in the binder jetting process has been determined. The powder characterization results demonstrated a 22% increase in the number of coarse particles (> 30 µm) and an 18.2% reduction in the number of small particles (< 10 µm) after recycling up to 16 times. A...
Aperiodic structures cause significant challenges to subtractive manufacturing methods due to the common features such as inaccessible voids within the structure. Additive man- ufacturing presents an appealing alternative for this purpose. The aim of this research is to test analysis heuristics for validity through application to periodic structures. First, a...
Poor material utilization is inherent to conventional manufacturing processes, leading to high material waste and machining times. Additive manufacturing processes attempt to solve this issue by allowing production of near-net shapes, but the processes may be too expensive or infeasible. By leveraging both processes in a single part, the waste...
Photonic sintering of nanoparticles is a relatively new process for sintering of nanoparticles, deposited on a substrate, into functional solid structures. The working principle of this process is the incidence of large-area broad-spectrum light onto deposited nanoparticles, which results in heat generation in the nanoparticles and their subsequent densification. Key...
The advancement of new manufacturing techniques such as additive manufacturing enable significantly greater freedom of design compared to conventional techniques. Of significant interest is what improvements could be made in the design of cold plates and heat sinks for electronics cooling. Greater design freedom could potentially enable new designs that...