Selective laser melting (SLM) is an additive manufacturing (AM) process that uses a laser beam to melt metal powder as it is spread onto the build surface using a roller or scraper, followed by rapid solidification to manufacture a 3D component, one layer at a time.
In SLM process, density...
A nickel-based Hastelloy C22 powder with a nominal composition of Ni-21.30Cr-13.36Mo-1.92Co-2.94W-3.85Fe-0.23Mn-0.3V(wt%) and particle size distribution of D₁₀=23.8±0.3 μm, D₅₀=37.5±0.2μm, and D₉₀=59.3±1.1 μm was gas atomized to be used as a feedstock in Laser Powder Bed Fusion (LPBF). In this study, laser power and scanning speed were optimized to manufacture specimens...
The current knowledge on the microstructural evolutions and mechanical properties of selective laser melting (SLM) produced H13 tool steel components is limited. This research is focused on optimization of SLM processing parameters for H13 tool steel and investigation of microstructure and mechanical properties of H13 tool steel components after SLM...
The aim of this work was to assess the viability of duplex stainless steel 2205 components built via selective laser melting for seawater applications. First, a comprehensive additive manufacturing assessment was done. The duplex stainless steel 2205 components were selectively laser melted from gas atomized powder (D90 <45m) using a...
The recyclability of 316L stainless steel powder in the binder jetting process has been determined. The powder characterization results demonstrated a 22% increase in the number of coarse particles (> 30 µm) and an 18.2% reduction in the number of small particles (< 10 µm) after recycling up to 16 times. A...
Gas-atomized Fe–24Cr–8Al–0.5Y (wt.%) powder was used as a feedstock in a laser powder bed fusion process with nitrogen atmosphere. Formation of Al–Y–O-enriched nanoparticles with diameters of 10–100 nm implied in-situ precipitation of Al–Y–O-enriched nanoparticles within the ferritic matrix developing an oxide dispersion strengthened FeCrAl alloy without any mechanical alloying. Thermodynamics...
Water-atomized and gas-atomized 17-4 PH stainless steel powder were used as feedstock in selective laser melting process. Gas atomized powder revealed single martensitic phase after printing and heat treatment independent of energy density. As-printed water atomized powder contained dual martensitic and austenitic phase regardless of energy density. The H900 heat...
H13 components with a relative density of ∼99% were additively manufactured using the selective laser melting (SLM) process. The highest density part (relevant density 99%) with the lowest level of porosity (<0.01%) was made with a volumetric energy density of 760 J/mm3 (152 W laser power, 100 mm/s scanning speed,...
The ultimate goal of this work is to analyze and compare two predictive models of thermal profile in laser processing of materials. An analytical method that uses closed-form equations to represent a geometric model of a laser heat source will be contrasted with a commercial computational fluid dynamics code that...
Soft robotics utilizes compliant materials (such as rubber) to make robots that are flexible and safe around humans, however these materials present many practical manufacturing challenges. Current fabrication methods use molding techniques which limits the soft robot designs which could be fabricated and impacts part consistency. This defense introduces a...