Manufacturing process design (MPD) represents a design-oriented approach to manufacturing engineering. In this dissertation, Haynes 230 (H230), a solid solution-strengthened Ni-based superalloy, was chosen to meet the material requirements of a microchannel solar receiver (MSR) needed to increase the efficiency and reduce the cost of solar thermal power generation. An...
Microchannel high temperature recuperators have the advantage of higher heat transfer coefficients and lower size and weight than traditional high temperature recuperators. However, the industrial application of microchannel recuperators are restricted by the high cost of photochemical machining and diffusion bonding. The objective of this paper is to introduce a...
In order to generate practical ways to easily design functional flexible lattice structures, this research seeks to find a way to predict reactive forces of compressed hyperelastic cubic lattice structures. Using 3D printed test coupons, material data was collected for use in finite element analysis. Cubic lattice structures with varying...
Transient liquid-phase diffusion brazing is used in precision, hermetic joining applications as a replacement for diffusion bonding to reduce cycle times, reduce bonding pressure and improve yields. Studies showed that the interlayer used in diffusion brazing can be detrimental due to the use of melting point depressants (MPDs). The goal...
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BrianK. Paul
Transient liquid-phase diffusion brazing is used in precision, hermetic
A significant barrier to the diffusion bonding of large (i.e. 600 mm) microchannel devices is the large capital investment required to setup production. This large capital investment extends from long heating and cooling cycles leading to poor production
capacities. Empirical studies in industry have shown that cooling rate is limited...
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BrianK. Paul
A significant barrier to the diffusion bonding of large (i.e. 600 mm
Almost 600,000 people in the United States were treated for End Stage Renal Disease in 2010. A majority of those people received hemodialysis from central medical facilities. It has been reported a better treatment option for these patients would be realized if the patients had more frequent hemodialysis treatments. A...
The objective of this paper is to demonstrate a method for mechanically characterizing a 25 μm thick elastoviscoplastic hemodialysis membrane and for quantifying the force required to use that membrane in compression sealing. First, methods are developed for mechanically characterizing the thin elastoviscoplastic membrane. Then, a finite element model is...
Heating, ventilation, and air conditioning systems represent nearly half of building energy usage in the United States. Recent building regulations requiring increased air turnover within buildings will result in even greater air conditioning usage. To alleviate these concerns, membrane-based heat-and-moisture exchangers known as energy recovery ventilators have been developed to...
Hydrogen has been shown to be a promising replacement for fossil fuels for use in light duty vehicles because it is a clean, renewable and plentiful resource with a high gravimetric energy density. However, in order to obtain an acceptable volumetric energy density, densification of the hydrogen is required. Adsorptive...
High temperature microchannel heat recuperators (HTμRs) offer an efficient means of improving reactor process thermal efficiency by offering smaller form factors due to increased heat transfer surface area density and volumetric heat transfer rate over traditional heat exchanger designs. To date, HTμRs face cost and reliability challenges. In this work,...