A significant barrier to the diffusion bonding of large (i.e. 600 mm) microchannel devices is the large capital investment required to setup production. This large capital investment extends from long heating and cooling cycles leading to poor production
capacities. Empirical studies in industry have shown that cooling rate is limited...
:
_____________________________________________________________________
Brian K. Paul
A significant barrier to the diffusion bonding of large (i.e. 600 mm
Diffusion bonding has been widely used within microlamination architectures for the fabrication of Micro Energy and Chemical Systems (MECS). MECS are microsystems with the ability to process bulk amounts of fluid within highly-parallel microchannel arrays capable of accelerated heat and mass transfer. Thus far, diffusion bonding of the microchannel arrays...
Transient liquid-phase diffusion brazing is used in precision, hermetic joining applications as a replacement for diffusion bonding to reduce cycle times, reduce bonding pressure and improve yields. Studies showed that the interlayer used in diffusion brazing can be detrimental due to the use of melting point depressants (MPDs). The goal...
:
___________________________________________________________________
Brian K. Paul
Transient liquid-phase diffusion brazing is used in precision, hermetic
The miniaturization of Microtechnology-based Energy, Chemical and Biological Systems (MECS) is made possible by the use of high aspect ratio microchannel arrays to increase the surface-area-to-volume ratio of the flow conduits within the devices, resulting in an improvement in the heat and mass transfer performance of the devices. However, advantages...
Microchannel high temperature recuperators have the advantage of higher heat transfer coefficients and lower size and weight than traditional high temperature recuperators. However, the industrial application of microchannel recuperators are restricted by the high cost of photochemical machining and diffusion bonding. The objective of this paper is to introduce a...
Micro Energy and Chemical Systems (MIECS) are multi-scale microsystems, which rely
on embedded nano and micro-scale features to process bulk amounts of fluid in
applications ranging from man-portable heat pumps, distributed fuel reforming and insitu
waste remediation. Microlamination is a well-known process architecture for
fabricating the highly parallel, high aspect...
High temperature microchannel heat recuperators (HTμRs) offer an efficient means of improving reactor process thermal efficiency by offering smaller form factors due to increased heat transfer surface area density and volumetric heat transfer rate over traditional heat exchanger designs. To date, HTμRs face cost and reliability challenges. In this work,...
The fundamental objective of a design engineer in performing tolerance technology is to transform functional requirements into tolerances on individual parts based on existing data and algorithms for design tolerance analysis and synthesis. The transformation of functional requirements into tolerances must also consider the existing process capabilities and manufacturing costs...
Micromanufacturing consists of processes for producing structures, devices or systems with feature sizes measured in micrometers. Micromanufacturing began in the mid-1960's with microelectronics fabrication technology. In the 1980's, Micro-Electro-Mechanical Systems (MEMS) began to be developed, in which electrical and mechanical subsystems were integrated at small scales. More recently, Microtechnology-based Energy...
Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis...
:
_____________________________________________________________________
Brian K. Paul
Microchannel process technology (MPT) offers several advantages to the field