Worldwide, many organizations are pursuing higher energy efficiency by reducing power consumption of their processes, systems, and supporting infrastructure. The rapid growth of the information technology (IT) industry and the miniaturization of semiconductors have resulted in substantial increases in energy consumption and power density of IT equipment, and, subsequently, heat...
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Karl R. Haapala Brian K. Paul
Worldwide, many organizations are pursuing higher energy
Hydrogen has been shown to be a promising replacement for fossil fuels for use in light duty vehicles because it is a clean, renewable and plentiful resource with a high gravimetric energy density. However, in order to obtain an acceptable volumetric energy density, densification of the hydrogen is required. Adsorptive...
Photovoltaic (PV) cells have long been an attractive alternative for the consumption of fossil fuels but current manufacturing practices suffer from poor energy efficiency, large carbon footprints, low material utilization, high processing temperatures and high solvent usage. A critical step in PV production is the deposition of CdS as a...
A significant barrier to the diffusion bonding of large (i.e. 600 mm) microchannel devices is the large capital investment required to setup production. This large capital investment extends from long heating and cooling cycles leading to poor production
capacities. Empirical studies in industry have shown that cooling rate is limited...
Manufacturing process design (MPD) represents a design-oriented approach to manufacturing engineering. In this dissertation, Haynes 230 (H230), a solid solution-strengthened Ni-based superalloy, was chosen to meet the material requirements of a microchannel solar receiver (MSR) needed to increase the efficiency and reduce the cost of solar thermal power generation. An...
Microchannel process technology (MPT) components are chemical unit operations which exploit highly-parallel arrays of microchannels to process large fluid volumes for portable and distributed applications. Microchannel heat exchangers (MCHXs) have demonstrated 3 to 5 times higher heat fluxes when compared to conventional heat exchangers resulting in proportionate reductions in size...
Transient liquid-phase diffusion brazing is used in precision, hermetic joining applications as a replacement for diffusion bonding to reduce cycle times, reduce bonding pressure and improve yields. Studies showed that the interlayer used in diffusion brazing can be detrimental due to the use of melting point depressants (MPDs). The goal...
Microchannel arrays are being developed across a wide spectrum of microfluidic applications including blood processing, fuel cells and thermal management among many others. Typical arrays are based on a flat laminated architecture produced in a vacuum hot press (VHP) through solid-state diffusion bonding. Due to the cylindrical nature of certain...
Heating, ventilation, and air conditioning systems represent nearly half of building energy usage in the United States. Recent building regulations requiring increased air turnover within buildings will result in even greater air conditioning usage. To alleviate these concerns, membrane-based heat-and-moisture exchangers known as energy recovery ventilators have been developed to...
A new adhesive bonding method is introduced for microlamination architectures, for producing low-temperature microchannel arrays in a wide variety of metals. Sheet metal embossing and chemical etching processes have been used to produce sealing bosses and flow features, resulting in approximately 50% fewer laminae over traditional methods. These lamina designs...