Simulated Annealing and Threshold Accepting are two stochastic search algorithms that have been successfully used on a variety of complex and difficult problem sets. Due to their stochastic nature they are not guaranteed to produce the same result for each run. This means that these techniques actually produce a distribution...
Poor material utilization is inherent to conventional manufacturing processes, leading to high material waste and machining times. Additive manufacturing processes attempt to solve this issue by allowing production of near-net shapes, but the processes may be too expensive or infeasible. By leveraging both processes in a single part, the waste...
Recent advancements in joining operations and additive manufacturing now allow complex metal parts to be built up from raw materials, as opposed to being machined down from solid blocks. This not only opens up the design space, but also allows for much more efficient manufacturing. By decomposing a complex part...
Successfully predicting an accurate estimated cost is important in the assembly planning process. When designing an assembly plan, an accurate estimation ensures that the proposed plan can be achieved within the predetermined budget. However, achieving an accurate prediction is a challenge since it requires professional judgment, which is dependent upon...
Crystal morphology and dimensionality of single-crystal semiconducting materials can have dramatic effects on the optical and electrical properties. Organic photovoltaic (OPV) materials and fluorinated graphene folds are two materials that show these dependencies. Anthradithiophene (ADT), is an OPV that can be functionalized with different side groups to form different crystal...
As CAD tools become more sophisticated, engineers are able to more easily create complex part geometries with minimal mass given strength and stiffness requirements. However, these complex part geometries can be difficult to subtractively manufacture, which consequently increases manufacturing cost and production time. This thesis presents a method independent of...
The Kittlitz's murrelet (Brachyramphus brevirostris) is a rare member of the seabird family Alcidae that breeds in coastal areas of Alaska and Beringian Russia. The species belongs to the genus Brachyramphus, an unusual seabird taxon in which all three extant species nest non-colonially, situating their nests up to 75 km...
Integrated manufacturing systems, a combination of subtractive, additive, and joining processes, provide a competitive advantage for manufacturing organizations. As product designs become more complex and capital more scarce, an ideal combination of advanced manufacturing technologies (e.g., powder bed fusion or friction welding), in tandem with traditional subtractive manufacturing systems, can...
The total manufacturing cost for a part is determined by its process plan, and the total cost includes both processing and material handling costs. This research examines the cost impact of assuming an arbitrary layout when evaluating alternative process plans for production in a new facility. A designed experiment was...
Assembly planning is a crucial task for every manufacturing product. In general, assembly operations consume more than 30% of the total manufacturing time and cost. Therefore, any effort in optimizing assembly will have a significant impact on the economic success of manufacturing. Finding an optimal assembly plan by hand is...