This thesis compares the implementation of additive manufactured suspension uprights against subtractive manufactured suspension uprights from concept generation, design, and validation through simulation. Additive manufactured suspension uprights were designed for Global Formula Racing’s 2023 electric vehicle. Utilizing Siemens NX, Nastran, Fusion 360, and Ansys Workbench both subtractive and additive manufactured...
Combustion emissions produced from burning real transportation fuels have many environmental impacts. However, detailed chemistry across multiple phases, time scales, and thermodynamic conditions make predicting combustion emissions challenging. Detailed modeling of the gas phase alone is prohibitively expensive, due to the large size and stiffness of the kinetic models. The...
Aperiodic structures cause significant challenges to subtractive manufacturing methods due to the common features such as inaccessible voids within the structure. Additive man- ufacturing presents an appealing alternative for this purpose. The aim of this research is to test analysis heuristics for validity through application to periodic structures. First, a...
Powder Metallurgy Hot Isostatic Pressing (PM-HIP) is a widely recognized powder metallurgy manufacturing process to produce near-net-shape and net-shape components. During general PM-HIP processes the metal powders are filled within a capsule (die), heated and loaded with high pressure simultaneously, and solidified to form the final product. Due to the...
This thesis aims to explore the effects of organizational and management principles within the context of a student club – an international Formula Student team. Research on the effects of organizational structuring on student club performance tends to be qualitative in nature. While considering the inherent complexity of the human...
With the increased demand for high-quality products, reliable and robust process monitoring has become a key capability for modern manufacturing systems. Through sensors installed in the machinery, the real-time information was measured to assess the state of the processes. The measured data can be used to infer the mechanical, material,...
This work explores the mechanical properties of single-phase niobium alloy C103 from room temperature to 600°C for the purpose of expanding safe uses of the material into new applications. The study utilizes a symmetrically notched triaxial tensile specimens to manipulate the internal stress field in order to observe the changes...
The cost of long-duration energy storage poses one of the most significant limitations on the penetration of renewables into power grids. Thermochemical energy storage has great potential to reduce this cost through the use of a reversible redox reaction pair that has a high enthalpy of reaction. The chemical nature...
Long field-life systems are those for which operational, as opposed to capital, expenditures dominate the life time cost of the system. In established product categories, operational experience and historical maintenance data allows engineers to make informed decisions influencing maintenance during the early design stages when design changes are at their...
Government regulation is an established policy tool for inducing technological innovation in a market. For example, many environmental regulations prescribe performance requirements that industry complies with by innovating aspects of the product design. These design innovations might include updated components, new functionality, or a revised product architecture. However, the effect...
This work investigates the acoustic velocity of gas-liquid mixtures in vertical, co-current flow in a concentric annulus. Acoustic velocity shows promise as a detection parameter for the presence and amount of gas in a liquid flow because of its high sensitivity to gas void fraction in a gas-liquid mixture. However,...
Modulation assistance is widely employed to improve chip management in turning. This process is also known as modulated turning. Modulated turning transforms continuous cutting into intermittent cutting by periodically disengaging the tool tip from the workpiece, resulting in the generation of short, easily managed chips. This novel method improves the...
Optical sensing technologies are pivotal in the manufacturing process, specifically in defect detection, tool condition estimation, and monitoring. The research aims to enhance the accuracy, efficiency, and reliability of manufacturing metrology by employing optical sensing technologies, such as laser profilometers and image processing techniques. The dissertation proposes intelligent and flexible...
Laser powder bed fusion (LPBF) is an innovative method where metal powder is fused together to generate complex geometries. LPBF is used as a technology to reduce material waste, and extensive labor that are often linked to conventional subtractive manufacturing. H13 tool steel is one of the widely used materials...
In this paper, I present the design of Mira 2, a small-scale, liquid bipropellant rocket engine, with a specific focus on its oxidizer-centered pintle injector. Building upon the valuable lessons and insights gained from the empirical testing of its predecessor, Mira 1, the Mira 2 engine incorporates several improvements and...
Smoldering combustion in wildland fires is difficult to extinguish, can transition to flaming combustion, and produces a significant amount of pollutants. It is necessary to understand parameters controlling smoldering in order to help predict the smoldering behavior and potentially mitigate these hazards. The wide variety of natural fuels that occur...
Turbulent flow with suspended, non-spherical particles can be found in nature and several industrial applications. Although turbulence with dispersed spherical particles has been studied extensively, modeling the dynamics of non-spherical particles in a turbulent flow has not been studied extensively. Motion of spherical particles in complex flows is typically captured...
Wind power forecasting provides valuable insights for demand response, energy market operation, and plant control optimization. Probabilistic approaches—which capture uncertainty in these complex systems by representing predictions as probability distributions—represent a growing area of research in wind energy science. However, their applications for wind-based hybrid systems, particularly those focused on...
Nickel (Ni)-based alloys with a high chromium (Cr) content are frequently employed in applications where elevated temperatures and/or corrosive environments are present due to their excellent corrosion resistance and mechanical properties. However, a gap exists around the formation, and kinetics of long-range order (LRO) Ni2Cr phase in both model binary...
Small hydrocarbon particles such as soot and soot precursors pose a serious threat to human health and Earth's climate. Understanding the mechanisms by which soot particles form and grow is the first step to reducing the prevalence of these particles. Computational simulations are used to investigate combusting systems which are...