This thesis compares the implementation of additive manufactured suspension uprights against subtractive manufactured suspension uprights from concept generation, design, and validation through simulation. Additive manufactured suspension uprights were designed for Global Formula Racing’s 2023 electric vehicle. Utilizing Siemens NX, Nastran, Fusion 360, and Ansys Workbench both subtractive and additive manufactured...
Combustion emissions produced from burning real transportation fuels have many environmental impacts. However, detailed chemistry across multiple phases, time scales, and thermodynamic conditions make predicting combustion emissions challenging. Detailed modeling of the gas phase alone is prohibitively expensive, due to the large size and stiffness of the kinetic models. The...
Aperiodic structures cause significant challenges to subtractive manufacturing methods due to the common features such as inaccessible voids within the structure. Additive man- ufacturing presents an appealing alternative for this purpose. The aim of this research is to test analysis heuristics for validity through application to periodic structures. First, a...
Powder Metallurgy Hot Isostatic Pressing (PM-HIP) is a widely recognized powder metallurgy manufacturing process to produce near-net-shape and net-shape components. During general PM-HIP processes the metal powders are filled within a capsule (die), heated and loaded with high pressure simultaneously, and solidified to form the final product. Due to the...
This thesis aims to explore the effects of organizational and management principles within the context of a student club – an international Formula Student team. Research on the effects of organizational structuring on student club performance tends to be qualitative in nature. While considering the inherent complexity of the human...
With the increased demand for high-quality products, reliable and robust process monitoring has become a key capability for modern manufacturing systems. Through sensors installed in the machinery, the real-time information was measured to assess the state of the processes. The measured data can be used to infer the mechanical, material,...
This work explores the mechanical properties of single-phase niobium alloy C103 from room temperature to 600°C for the purpose of expanding safe uses of the material into new applications. The study utilizes a symmetrically notched triaxial tensile specimens to manipulate the internal stress field in order to observe the changes...
The cost of long-duration energy storage poses one of the most significant limitations on the penetration of renewables into power grids. Thermochemical energy storage has great potential to reduce this cost through the use of a reversible redox reaction pair that has a high enthalpy of reaction. The chemical nature...
Long field-life systems are those for which operational, as opposed to capital, expenditures dominate the life time cost of the system. In established product categories, operational experience and historical maintenance data allows engineers to make informed decisions influencing maintenance during the early design stages when design changes are at their...
Government regulation is an established policy tool for inducing technological innovation in a market. For example, many environmental regulations prescribe performance requirements that industry complies with by innovating aspects of the product design. These design innovations might include updated components, new functionality, or a revised product architecture. However, the effect...