The performance of a combined vapor-compression cycle/ORC is evaluated using waste-heat from a diesel generator. A flat plate microchannel heat exchanger is employed to provide energy exchange between the diesel exhaust stream and an oil loop, which provides energy to a boiler. This study finds an increased diesel duty corresponds...
A unique channel surface enhancement technique via diffusion-bonding a layer of conductive fine wire mesh onto the heating wall was developed and used to experimentally study flow boiling enhancement in parallel microchannels. Each channel was 1000 μm wide and 510 μm high. A dielectric working fluid, HFE 7000, was used...
The performance of a combined Stirling-ORC power cycle is evaluated, and an integrated microchannel heat exchanger is designed as an annular cold-side heat rejector for a free piston Stirling engine. Reasonable designs for a combined cycle can increased power output efficiency by 3 - 9% compared to that of a...
A microchannel heat exchanger was designed for diesel waste heat recovery and its performance was evaluated. The 21x15x8 cm unit was constructed from diffusion brazed stainless steel lamina and weighed 11 kg. Operating from a 13.4 kW generator with an exhaust temperature of 500 °C the unit delivered 11.1 kW...
Rising energy demands and the continual push to find more energy efficient technologies have been the impetus for the investigation of waste heat recovery techniques. Diesel engine exhaust heat utilization has the potential to significantly reduce the consumption of fossil fuels and reduce the release of greenhouse gases, because diesel...
High temperature microchannel heat recuperators (HTμRs) offer an efficient means of improving reactor process thermal efficiency by offering smaller form factors due to increased heat transfer surface area density and volumetric heat transfer rate over traditional heat exchanger designs. To date, HTμRs face cost and reliability challenges. In this work,...
The organic Rankine cycle (ORC) is a versatile approach in the utilization of waste heat in the production of electricity, clean drinking water, and cooling. The efficiency of these cycles must be maximized to make them economical. Parameters for the optimization of ORCs such as evaporator and condenser temperature have...
Metal oxide nanocrystals have attracted significant interests due to their unique chemical, physical, and electrical properties which depend on their size and structure. In this study, a continuous flow microreactor system was employed to synthesize metal oxide nanocrystals in aqueous solution. Assembly of nanocrystals is considered one of the most...
Hot engine exhaust and industrial process exhaust represents a resource that is often rejected to the environment without further utilization. This resource is prevalent in the transportation and industrial process sectors, but stationary engine-generator systems also typically do not utilize this resource. Engine exhaust is considered high grade heat and...
A new adhesive bonding method is introduced for microlamination architectures, for producing low-temperature microchannel arrays in a wide variety of metals. Sheet metal embossing and chemical etching processes have been used to produce sealing bosses and flow features, resulting in approximately 50% fewer laminae over traditional methods. These lamina designs...