Powder injection molding (PIM) is a net fabrication technique that combines the
complex shape-forming ability of plastic injection molding, the precision of die-casting,
and the material selection flexibility of powder metallurgy. For this
study, the design issues related to PIM for fabrication of thin-walled high-aspect
ratio geometries were investigated. These...
Mullite-zirconia composites have been slated for use in a novel miniature ceramic turbine engine components developed for unmanned air vehicle (UAV) engine applications. Economically feasible production of these complex components requires the use of a near-net shape process such as powder injection molding (PIM). This thesis explores the development and...
Ceramic injection molding (CIM) is a high volume, near net shaping process used to manufacture ceramic parts with complex features and shapes. In CIM design it is important to understand the molding behavior as a function of powder-polymer (feedstock) composition in order to achieve desired part dimensions and properties, at...
A new material system was developed for fabricating the combustion engine of an unmanned aerial vehicle. The material system consisted of a mixture of nanoscale and microscale particles of silicon nitride. Magnesia and yttria were used as sintering additives. The powders were mixed with a paraffin binder system. The binder-powder...
Micro Powder injection molding (μPIM) is a cost-effective technique for
producing small, complex, precision parts in high volumes from ceramic and
metal nanoparticles. This study focuses on research conducted on fabrication of
Micro Ceramic Arrays (MCAs) parts using μPIM. MCAs are widely used as the
major components and design features...
Silicon carbide is an important and versatile nonoxide ceramic. Powder injection molding (PIM) is a method of high-speed fabrication of complex near-net shapes of SiC and other powders. Green micro-machining (GMM) is used to extend the shaping capability of green ceramics and powder metallurgy to smaller feature sizes. Debinding--removal of...