The United States generates over 70 million tonnes of wood waste annually, with over 27 million tonnes still available for recovery. Current recycling rates for wood waste are in the range of 10% to 15%, which is much lower than other common building materials and indicative of an underutilized resource....
Manufacturing process design (MPD) represents a design-oriented approach to manufacturing engineering. In this dissertation, Haynes 230 (H230), a solid solution-strengthened Ni-based superalloy, was chosen to meet the material requirements of a microchannel solar receiver (MSR) needed to increase the efficiency and reduce the cost of solar thermal power generation. An...
The fuzzy front end of engineering design can present a difficult challenge, and as such, recent engineering design research has focused on guiding and influencing the way a designer ideates. Early ideation can be especially difficult when attempting to integrate specific design objectives in product design, called Design for X...
As CAD tools become more sophisticated, engineers are able to more easily create complex part geometries with minimal mass given strength and stiffness requirements. However, these complex part geometries can be difficult to subtractively manufacture, which consequently increases manufacturing cost and production time. This thesis presents a method independent of...
The total manufacturing cost for a part is determined by its process plan, and the total cost includes both processing and material handling costs. This research examines the cost impact of assuming an arbitrary layout when evaluating alternative process plans for production in a new facility. A designed experiment was...
Several hardware-based security improvements to Near Field Communication (NFC) and Radio-Frequency Identification (RFID) systems are developed and presented. The improvements are intended to be used in conjunction with software encryption to ensure robust security. Two main implementations for a more secure NFC or RFID system are presented: a jamming system,...
Using repositories to store product design information can provide additional and extensive design knowledge to the global design community. Using repository data in the design of new products can be especially impactful for DfX design objectives, such as product sustainability, about which many engineering designers have limited knowledge. Furthermore, repositories...
Anchoring systems are used to hold floating offshore devices (e.g., energy devices, oil platforms) to keep them on their stations. Anchors are embedded into the seabed soils. In some cases, the interface shear between anchor and seabed soils together with anchor self-weight provide the holding capacity of the anchoring systems....
Organizations are constantly looking for innovative strategies to face more stringent competitive environments and the ever increasing market globalization. An alternative these organizations can pursue to respond to these challenges is to optimize their supply chain network (SCN). Important considerations when optimizing a SCN involve determining locations for plants and...
Whey is co-product of cheese production and is produced at 9:1 whey to cheese ratio. Whey is broadly classified into two types, sweet and acid whey. Large cheese manufacturers have developed whey processing techniques to convert sweet whey into value added products such as protein powders and emulsifiers. Acid whey...
Over 54 million people report having disabilities in the United States. In addition, there are 40.3 million people 65 years and older living in America. As the population continues to live longer and problems with obesity continue to increase, the number of people with limited capabilities will escalate as well....
Small organizations may face several management challenges, such as developing non-centralized management structures, knowledge retention in rapid turnover environments, complex operations, and diverse stakeholder requirements. Many methodologies exist to address such management challenges, including viable system model, knowledge management, and Toyota production system, or lean manufacturing. Each of these methodologies...
In this research, a bi-criteria batching and scheduling problem is investigated in hybrid flow shop environments, where unrelated-parallel machines are run simultaneously with different capacities and eligibilities in processing, in some stages. The objective is to simultaneously minimize a linear combination of the total weighted completion time and total weighted...
In this research, a bi-criteria batching and scheduling problem is investigated in hybrid flow shop environments, where unrelated-parallel machines are run simultaneously with different capacities and eligibilities in processing, in some stages. The objective is to simultaneously minimize a linear combination of the total weighted completion time and total weighted...
Fossil fuels have been the main source of energy for a long period but due to growing concerns over climate change, oil depletion and energy security, the development of renewable sources of energy such as biofuels have been flourishing over the past few decades. Despite the fact that biofuels are...
Sustainable product design is becoming an important component of the development of consumer products. Currently there are limited design resources to aid in the creation of environmentally sustainable products. The purpose of this research is to theorize a new method for integrating sustainable design knowledge into the early design phase...
Aerogels are interesting material systems with outstanding properties such as low density, high surface area, and low thermal conductivity. They can be used for a variety of applications, such as solar cells, sensors, or catalysts. Additionally they provide a unique model system to study the properties of small particles. Cellulose...
Atmospheric pressure plasma is non-thermal at millimeter to micrometer separations. It represents an alternative low exergy initiator of many chemical reactions. In many instances heat, light or sound are not efficient providers of the necessary energy to overcome chemical activation barriers. The focus of this research is applying dc nonthermal...
Location theory is a well-established and active research area. The main objective in location theory is to find the best locations for facilities to meet supply and demand constraints and minimize total cost. The median problem (also known as the 1-median problem) is a special case in location analysis that...
Small business energy analysts often specialize in one aspect of the business. This specialized focus is done by necessity due to scarcity of resources and to maintain a proprietary market niche. However, this specialized focus results in a growth inhibitor due to their lack of ability to address all the...
Permanent magnet synchronous machines (PMSMs) are widely used in electric vehicles and hybrid electric vehicles to propel the wheels. Various control strategies have been developed for PMSM drive systems to achieve both high efficiency and safe operation. In a PMSM drive system, generally the high voltage battery and the power...
The application of lean to new product development (NPD) processes has been claimed to generate positive impact on NPD performance. There are very few empirical studies, however, on how organizations should apply lean practices or on the exact nature of the impact of lean on NPD performance. To further understand...
To address aggressive global competition, retain customers and increase revenue, firms are required to pursue New Product Development (NPD) projects. Ventures of this nature are risky and fail often. Numerous factors influence the survival of a project. In this research, 16 factors have been identified and selected as indicators of...
Infrastructure systems are a critical component supporting today's modern society. From
power grids to traffic networks, we rely on these systems to perform as intended, despite
the various sources of uncertainty present in their operation. Designing for system
robustness can help mitigate the impact of failures caused by unexpected events....
This research considers a combinatorial optimization scheduling problem in the assembly of printed circuit boards (PCBs) in electronic manufacturing. For the first time in this research, the preparation process, which is typically called kitting operation, is paid attention to and is performed along with the assembly operation, described in this...
Advances of colloidal nanomaterials for societal benefit have been hampered by the high cost and low quality of nanoparticles (NPs). The production of high quality nanoparticles within colloidal suspension has two related concerns; (1) current high production rates methods of synthesizing nanoparticles result in a larger range of particle size,...
In this research, a bi-criteria group scheduling problem is investigated in hybrid flow shop (HFS) environments, where the parallel machines in each stage are unrelated, meaning not identical. The objective of the problem is to minimize a linear combination of the total weighted completion times as a means of complying...
The objective of this project is to demonstrate the feasibility fiber-reinforced turbine components through a design and manufacturing study. The motivation for using composites is to reduce weight and simplify manufacturing especially at high production volumes. In addition, natural fiber composites are implemented for applicable components to reduce environmental impact....
This thesis is the result of two research publications, which together form a framework for the evaluation of product innovativeness with potential future applications to early design. Innovation is a challenging concept to quantify. Experts seemingly have a grasp of what innovation is when they see it, however this evaluation...
In this work, continuous synthesis routes for binary nanoparticles using advantages of microchannel mixing (low diffusion distances and higher mass transfer) and fast heating rates provided by ultrasound induced heating are investigated. In addition, the application of silica nanoparticles in anti-reflective coatings on glass and understanding the structure property-performance correlation...
An open area of research in complex systems is to move reliability and failure assessments earlier in the engineering design process. When compared to later design, early decisions are cost effective and have a large impact on the system. Standard methods are limited by the availability of data and often...
Copper sulfides (Cu[subscript x]S) are compound semiconductor materials that exhibit considerable optical and electrical properties varying significantly as a function of the composition. Copper sulfide thin films can be used in many applications, such as solar control coatings, solar cells, photothermal conversion of solar energy, electroconductive coatings, and microwave shielding...
Hydrogen has been shown to be a promising replacement for fossil fuels for use in light duty vehicles because it is a clean, renewable and plentiful resource with a high gravimetric energy density. However, in order to obtain an acceptable volumetric energy density, densification of the hydrogen is required. Adsorptive...
This paper combines two research publications working toward the development of an integrated framework for commercial sustainable building design. Current methodologies utilize a traditional architectural top-down approach to sustainable building design practices that consumes financial and temporal resources early in the design process. By identifying the array mechanical subsystems required...
A new adhesive bonding method is introduced for microlamination architectures, for producing low-temperature microchannel arrays in a wide variety of metals. Sheet metal embossing and chemical etching processes have been used to produce sealing bosses and flow features, resulting in approximately 50% fewer laminae over traditional methods. These lamina designs...
Cellular manufacturing, which is also referred to as group technology among researchers, has primarily been used as a means to increase productivity, efficiency and flexibility. Under group technology, similar jobs, which have similar shape, material, and processing operations are assigned to the same group. Moreover, dissimilar machines are assigned to...
Critical success factors (CSFs) are those things that must be done correctly for a project to be successful; however, CSFs are not sufficient by themselves to guarantee success. CSFs, as identified in the literature, vary from study to study. In addition, previous studies have not typically included contextual details for...
A number of computational tools now exist to aid in developing conceptual solutions based on a functional description of a design problem. A key limitation of these tools is the way results are organized for presentation to the user. In general, results are an undifferentiated mass of potential solutions. Analysis...
Future engineers need to be competitive in today's expanding global industries. They must have capabilities beyond standard engineering practice. In an attempt to develop students capable of working in a globally distributed design and manufacturing environment, Oregon State University (OSU) and Duale Hochschule Baden-Württemberg Ravensburg (DHBW) have developed a senior...
A flexible flowshop, comprised of one or more stages having unrelated parallel machines, is investigated in this research. Unrelated parallel machines can perform the same function but have different capacity or capability. Since this problem is motivated by industry research, dynamic job release times and dynamic machine availability times have...
Training is a key business process used to increase the skills and knowledge of employees in an effort to improve overall performance. Evaluation of the effectiveness and efficiency of training processes is necessary to ensure time, money, and resources are used to provide the most benefit possible. This investigation is...
This research studied the relationship between three input variables and outcomes related to the use of quality circles (QCC) in a Chinese manufacturing company. After a thorough review of the literature, three managerial input variables were identified, including goal clarity, goal difficulty, and management support. Five outcomes were measured, including...
Photovoltaic (PV) cells have long been an attractive alternative for the consumption of fossil fuels but current manufacturing practices suffer from poor energy efficiency, large carbon footprints, low material utilization, high processing temperatures and high solvent usage. A critical step in PV production is the deposition of CdS as a...
Silicon carbide (SiC) and aluminum nitride (AlN) exhibit a combination of thermal and mechanical properties that are relevant to applications in electronics, aerospace, defense and automotive industries. However, the successful translation of these properties into final applications lies in the net-shaping of these ceramics into fully dense microstructures. Increasing the...
Novel fluidic devices that utilize an array of microchannels to achieve their designed purpose are discussed. Examples of devices include: fuel reforming using Microreactors, chip cooling using microchannel heat sinks, and microchannel devices used for biological applications. The devices that have directly contributed to this research include: a microchannel water...
Transient liquid-phase diffusion brazing is used in precision, hermetic joining applications as a replacement for diffusion bonding to reduce cycle times, reduce bonding pressure and improve yields. Studies showed that the interlayer used in diffusion brazing can be detrimental due to the use of melting point depressants (MPDs). The goal...